YU Fenghai, WANG Leijia, LIU Dejian, ZHANG Wengang, JI Defu, WANG Zhengbing
A design scheme of internal circulating fluidized bed based on Ebara environmental equipment was put forward to meet the sludge incineration requirements of a sludge incineration project in Singapore for 120 t/d wet sludge with water content of 80%, 23 t/d dry sludge with water content of 5% and 430 t/d total treatment capacity of the whole plant. Considering the special circumstances of large sludge treatment capacity, high calorific value and high proportion of wet sludge, the process design of incinerator included the design points such as wet sludge feeding system, Twins Internal-circulation Fluidizing, "3T+E" (temperature, time, turbulence and excessive oxygen) combustion control, and the primary air temperature increase, etc. According to local (Singapore) flue gas emission standard, the flue gas purification process of "dry desulfurization in furnace (limestone)+dry deacidification (sodium bicarbonate)+activated carbon adsorption+bag filter" was designed. The implementation results show that the outlet temperature of the incinerator fluctuates slightly around 905℃, the oxygen content at the outlet of the boiler is controlled at about 8%, the evaporation is controlled at about 5 t/h, the ignition loss rate of incineration fly ash is far less than 1%, and the ignition loss rate of incombustibles is far less than 5% required by the specification, all of which meet the specification requirements. Ebara internal circulating fluidized bed furnace has good adaptability to sludge incineration, with full combustion of pollutants and good flue gas treatment effect, which can adapt to the sludge incineration with various calorific values, and has extensive reference significance for the sludge incineration disposal and equipment R&D.